|
Quality assurance services
|
Services
|
Features
|
Your
Benefits
|
|
Factory Assessment
|
To audit at factory site on their
quality system, facilities and products
|
To determine your potential suppliers
whether qualified
|
|
Pre-production Inspection
|
To audit at factory site on their
production
|
To evaluate production capability of
your potential suppliers
|
|
Process Control
|
To inspect at factory site on their
production of your order
|
To monitor your supplier in
production of your order
|
|
|
To control your product quality prior
to shipment
|
To assure product quality before
allowing your supplier to ship
|
|
By electronic controlled automatic
testers to avoid all possible human errors
|
To receive only passed bearings to
achieve zero defect
|
|
Loading Inspection
|
To monitor supplier at loading your
shipment
|
To know what and how do your supplier
ship
|
|
Marking
|
At exclusive area in Qua-City plant
|
To protect buyer's commercial &
technical secrets
|
|
Packaging
|
|
Assembly
|
Back to top
|
|
|
|
Testing services
- Dimensions
- Finishing
- Mechanical
Properties
- Metallurgy
- Chemical
compositions
- Performance
& Functional
Back to top
|
|
|
|
General
services
- Inquiry
& Quotation
- Order
Follow-up
- Locating of
Potential Factories
- Logistic
Back to top
|
|
|
|
Factory
Assessment
1.
In accordance with the ISO9001 quality
system to assess supplier’s management manual and documentations.
2.
Through complete assessment by
independent and experienced engineer to obtain objective, fair and true
findings about the supplier.
3.
The comprehensive assessment reports
enable supplier to take improvement measures, and buyer to select
appropriate supplier.
FLOWCHART
|
Mission
Confirmation:
|
|
Request
for Service Offer
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preparation:
|
|
Prepare
Assessment Questionnaire
|
|
|
|
|
|
|
|
|
|
Inform
Factory on the Scope of Assessment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discuss
with Factory on Assessment Result
|
|
|
|
|
|
|
|
|
Reporting:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Factory
Assessment Report to Customer
|
|
|
Back to top
|
|
|
|
Pre-production
Inspection
1.
To assess supplier’s production
capability (such as process flow, parameters, equipment, tooling and
fixtures) via documentation, at-site and trial run evaluation.
2.
To check the cp and cpk values on
supplier’s critical processes to evaluate the accuracy, reliability and
suitability.
FLOWCHART
|
Mission Confirmation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preparation:
|
|
|
|
|
|
|
|
|
|
Request
Factory Prepare Documents
|
|
|
|
Document Verification:
|
|
|
|
|
|
|
|
|
|
|
|
Preparative
meeting: Documents Verification
|
|
|
|
|
|
Yes
|
No
|
|
Process Verification：
|
|
|
Yes
|
|
|
Finish Production Preparation and Approval Production
Evidence
|
|
|
|
|
|
|
|
|
|
|
|
Factor
1- 20 Verification
|
|
|
|
No
|
Yes
|
|
Preparing correcting measures and document
|
|
|
Product
System Authorized
|
|
|
Additional Process Verification:
|
|
|
|
|
Supplier
Preparing factor 21-22
|
|
|
|
Failure Reason Finding and Correction Measure
|
|
|
|
|
Yes
|
|
No
|
|
|
|
Factor
21 and 22 Verification
|
|
|
|
|
|
|
|
|
|
PSO and Product Supply System Authorized
|
|
|
|
|
|
|
|
|
|
Supplier
Submit PPAP Certification
|
|
|
Back to top
|
|
|
|
Process Control
- In
accordance with customer’s given drawings and specifications to
conduct inspection on supplier’s production process to judge (pass
or fail).
- The
inspection will assess supplier’s processes whether under stable
control.
FLOWCHART
|
Mission Confirmation:
|
|
Request
for Service Offer
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preparation:
|
|
Obtain
Production Schedule
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Obtain
Instrument List From Factory
|
|
|
|
|
|
|
|
|—————
|
|
Prepare
All Necessary Gauges and Calibration Parts
|
|
————|
|
|
Action:
|
|
|
|
|
|
Documents
Evaluation of Regular Calibration and Verification
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sealing Up
Failure Samples That Confirmed by Supplier At Site and Send to
Customer
|
|
|
|
|
|
|
Form
Original Data Draft Inspection Report and Countersigned by Supplier
|
|
|
Reporting:
|
|
|
|
|
|
Preparing
Inspection Reports
|
|
|
|
|
|
|
|
|
|
|
Back to top
|
|
|
|
Pre-shipment Inspection
- Qua-city
plant is equipped with complete and regularily audited bearing
inspection instruments.
- Qua-city
plant is equipped with automatic and semi-automatic inspection
instruments to conduct 100% inspection (vibration, clearance and
appearance) and quality level screening, such instruments
eliminate human error to provide zero defect bearings.
- Comprehensive
reports with charts and statistical values on max, min, peak,
mean, deviation, Cp and Cpk on different inspected items.
FLOWCHART
|
Mission Confirmation:
|
|
Request
for Service Offer
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preparation:
|
|
Obtain
Production Schedule
|
|
|
|
|
|
|
|
|—————
|
|
Send
Products to Qua-City
|
|
————|
|
|
Action:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Back to top
|
|
|
|
Loading Inspection
- In
accordance with customer requirement to supervise and inspect
supplier on packaging quality, marking, packing list checking and
container loading.
- To provide
customer with prompt report and photo via e-mail.
FLOWCHART
|
Mission Confirmation:
|
|
Request
for Service Offer
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Action:
|
|
An
Advance Loading Notice with Documents
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Shipping
Product to Qua-City Warehouse
|
|
|
|
|
Pass
|
|
|
|
|
First
stage: Checking Pallet at Qua-City
|
|
|
|
Pass
|
|
|
|
|
|
|
|
|
|
Second
Stage: Loading Container at Port
|
|
|
|
Pass
|
|
Reporting:
|
|
Loading
Supervisor Report with Photos
|
|
|
|
|
|
|
|
Back to top
|
|
|
